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DF-K30 Linear Flip Sorter


The DF‑K30 sorter is a high‑precision, reversible linear sorting system, suitable for products ranging from 0.5 mm to 30 mm and capable of 90° or 180° flip‑and‑sort operations. Featuring a single‑actuator, dual‑head design and driven by a linear motor, it delivers precise product positioning, alignment correction, and flip‑and‑sort functionality. The equipment supports seamless switching between standard sorting and flip‑and‑sort modes and is primarily used in applications such as 180° flipping in the chip industry or 90° lens flipping in the optics industry.
Keywords: DF-K30 Linear Flip Sorter

Product Introduction

The DF‑K30 sorter is a high‑precision, reversible linear sorting system, suitable for products ranging from 0.5 mm to 30 mm and capable of 90° or 180° flip‑and‑sort operations. Featuring a single‑actuator, dual‑head design and driven by a linear motor, it delivers precise product positioning, alignment correction, and flip‑and‑sort functionality. The equipment supports seamless switching between conventional sorting and flip‑and‑sort modes and is primarily used in the chip industry for 180° flips, as well as in the optics industry for Lens sorting with 90° flips.

Product positioning
1. Supports flipping at 90°/180° for material handling and sorting.
2. The flip‑over platform allows simultaneous loading to improve efficiency: the UPH3000 flips over, while the UPH2500 does not.
3. Accuracy of ±15 microns; compatible with both large and small materials.

Scope of Application

Primarily used in the back-end packaging processes of semiconductors.

It is commonly found in industries such as memory, military electronics, power modules, optical communications, and sensor modules.

Product Specifications

Optional Compatibility Mode at the Feeder Side
DF-K30-I DF-K30-II Compatibility Loading & Unloading Mode
6/8 inch Wafer 6/8 inch Wafer Support Automatic/Manual Selectable
6/8 inch Mother-Child Ring 6/8 inch Mother-Child Ring Support Manual
2/4 inch Tray Tray 2/4 inch Tray Tray Support Manual
2/4 inch Gelpack Box 2/4 inch Gelpack Box Support Manual
Customization available for non-standard requirements Customization available for non-standard requirements Optional Manual

 

Optional Compatibility Mode at the Unloading Side
DG-K30-I DG-K30-II Compatibility Loading & Unloading Mode
6/8 inch Wafer 6/8 inch Wafer Optional Automatic/Manual Selectable
6/8 inch Mother-Child Ring 6/8 inch Mother-Child Ring Optional Manual
2/4 inch Tray Tray 2/4 inch Tray Tray Support Manual
2/4 inch Gelpack Box 2/4 inch Gelpack Box Support Manual
Customization available for non-standard requirements Customization available for non-standard requirements Optional Manual

 

Model DR-K30-I DR-K30-II
Flip Angle 180° 90°
Sorting UPH Bend MAX 2000 /Standard MAX 2000
Equipment Dimensions 1600*1150*1970 (Without Loading & Unloading)
1600*1540*1970 (With Loading & Unloading)
Equipment Weight ≈2100KG
Compatible Sorting Types Multi-mode Compatible
Compatible Die Sizes 3.0*3.0~0.5*0.5 (mm)
(180° flip thickness > 0.09 / 90° flip thickness > 0.5)
Pick-up Force Control 50~200g(Adjustable)
Vision System Accuracy ±10μm
Stage Repeatability ±10μm
Placement Accuracy ±20μm
Pick-up Yield >99.5%
Placement Yield >99.5%
Rated Power ≈6KW
Compressed Air 0.5~0.6Mpa
Power Requirements AC220V+UPS Dual Power System
Cleanliness Class Class 100 / 1K / 10K optional

Software System

Computer System WINDOW System
Handler Software DieSorter-L-V5.0
Search Method Matrix Search Mapping Pick (Optional)
Data Interface MES Interface Support (Optional)
Communication Protocol SECS/GEM Support (Optional)
Traceability Function Product Info, Operation Logs, Production Logs, etc.
Automatic Backup Back up production info, fault logs, and parameters on PC for traceability.

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